Pob zeb diamond insert saw hniav yog ib qho ntawm feem ntau siv saw hniav. Qhov loj tshaj feature ntawm no saw hniav yog hais tias ib co inserts yog inlaid rau ntawm sawb los ntawm ntau yam txheej txheem nyob rau hauv lub tom ntej theem. Cov hniav no tau siv dav hauv pob zeb thiab pob zeb txiav kev lag luam. Kab lus no qhia txog kev ua yeeb yam sib txawv ntawm ntau yam pob zeb diamond insert saw hniav los ntawm kev qhia txog cov yam ntxwv tshwj xeeb ntawm pob zeb diamond insert saw hniav.

1: PCD pob zeb diamond insert saw hniav.

Hom saw hniav no tsuas yog siv rau kev txiav ntoo, thiab tuaj yeem siv rau kev ua pob zeb. Qhov loj tshaj plaws ntawm hom saw hniav no yog qhov ntxig ntxig zoo ib yam li TCT, tab sis qhov sib txawv yog qhov ntxig ib feem ntawm cov saw hniav. Cov ntawv ntxig yog ua los ntawm cov hlau tawv tawv, thiab cov txheej txheem siv los ntawm PCD insert saw hniav yog tias qee cov ntawv sib xyaw PCD yuav tsum tau welded ntawm cov saw hniav. Nyob rau tib lub sijhawm, kev pabcuam lub neej ntawm cov ntxig kuj tuaj yeem txhim kho ntxiv. Cov pob zeb tsis tshua muaj txheej txheem los ntawm PCD. Thawj qhov laj thawj yog vim li cas tus nqi ntawm PCD cov nplooj ntawv sib xyaw yog siab, thiab qhov teeb meem ntawm pob zeb diamond raug, yog li qhov kev txiav txim siab yuav qis.

2: Txias-nias pob zeb diamond ntxig saw hniav.

Hom saw hniav no yog ua tiav los ntawm kev nias txias thiab sintering. Vim muaj teeb meem thev naus laus zis, cov hniav lub cev thiab lub taub hau ntawm cov saw hniav yog sintered ua ke. Txij li thaum tsis muaj ntau qhov sib txuas ntawm ob, thiab tsis muaj cov khoom sib txuas tsim nyog ntawm ob, thaum lub sijhawm ua haujlwm, yog tias lub zog ua haujlwm siab dhau lawm, nws yooj yim rau cov saw hniav kom ya tawm. Vim li no, cov saw hniav ntawm cov khoom siv txias txias feem ntau yog siv rau hauv cov saw hniav nrog txoj kab uas hla tsawg dua 230mm. Nyob rau hauv cov txheej txheem ntawm pob zeb ua, hom saw hniav no feem ntau siv rau hauv cov cuab yeej tes, xws li tes tuav lub kaum sab xis grinders, tes tuav txiav cov cav tov thiab lwm yam tshuab. Kuj tseem muaj qee cov neeg siv khoom Nyab Laj uas siv 230mm saw hniav rau txiav pob zeb slabs nrog cov lus qhia tshwj xeeb. Ntxiv nrog rau cov teeb meem ntawm kev ua haujlwm qeeb thiab kev siv qis ntawm cov hniav, cov nqi tsev yog pheej yig, thiab ntau qhov zoo xws li tsis muaj vuam kuj ua rau hom saw hniav no hauv pob zeb sawing zoo siv hauv cov txheej txheem.

3: High zaus vuam pob zeb diamond inserts pom hniav.

Hom saw hniav no yog welded los ntxig cov pob zeb diamond ntu ntawm cov saw hniav puag, thiab cov pob zeb diamond ntu feem ntau yog tsim los ntawm kub nias thiab sintering. Los ntawm kev siv ntau zaus, solder feem ntau yog ntxiv rau lub taub hau txiav thiab pom cov hniav hauv paus, uas feem ntau yog tooj liab solder pads, silver solder pads, los yog lwm yam flux. Cov saw hniav no muaj cov yam ntxwv hauv qab no: Ua ntej, nws tuaj yeem txuas rau ntawm cov saw hlau loj dua, uas tuaj yeem ua kom ntseeg tau tias cov saw loj loj tuaj yeem siv los txiav pob zeb, thiab tuaj yeem txiav cov pob zeb loj dua. Qhov thib ob, lub pob zeb diamond ntu tuaj yeem hloov tau sai, uas tuaj yeem daws qhov teeb meem ntawm pob zeb diamond ntu hnav. Thaum hloov cov pob zeb diamond ntu, cov saw hniav tseem tuaj yeem rov qab siv dua, uas txuag cov nqi hloov pauv kim ntawm cov saw hniav puag. Thib peb, lub siab zaus vuam lub zog yog siab. Yog hais tias ib tug tsim nyog solder tab thiab solder yog siv rau vuam, lub vuam lub zog ntawm lub pob zeb diamond ntu yog siab heev. Nyob rau hauv qhov tsis muaj qhov kub thiab txias, qhov cuam tshuam tsis kam thiab khoov tsis kam ntawm cov ntxig no muaj thiab tsim nyog rau tag nrho cov pob zeb txiav. Plaub, tam sim no vuam machinery nqi yog tsawg, thiab nws yog ib qho yooj yim mus nqa tawm welding processing, thiab lub Hoobkas muaj peev xwm paub txog tej yam kev mob ntawm kev ywj pheej welding ua ntawm tus nqi qis.

4: Laser pob zeb diamond inserts pom hniav.

Hom saw hniav no heats qhov chaw ntawm cov saw hniav hauv paus dawb paug thiab cov pob zeb diamond ntu los ntawm kev siv lub laser, thiab ob qhov chaw no dhau los ntawm qhov kub thiab txias los tsim cov khoom siv hlau tshiab. Lub zog ntawm cov khoom siv alloy no ntau dua li cov khoom siv vuam,txawm tias ob peb zaug siab dua, yog li qhov zoo tshaj plaws ntawm daim ntawv laser no yog qhov vuam lub zog siab, thiab nws tuaj yeem txiav qee cov ntaub ntawv nyuaj. Piv txwv li, cov pob zeb muaj zog, hlau ore lub cev txiav, thiab lwm yam, tuaj yeem txiav los ntawm txoj kev txiav no. Nyob rau hauv cov nqe lus ntawm daim ntawv thov pob zeb, vim lub fact tias lub laser daim ntawv nyob rau hauv tus txheej txheem ntawm vuam, nws ua tau ib co me ntsis deformation rau daim ntawv lub cev, thiab nws yog ib qho nyuaj rau lis nyob rau hauv lub tom qab disassembly txheej txheem ntawm lub pob zeb diamond ntu. Yog li ntawd, nyob rau hauv kev lag luam zeb zeb, ob peb manufacturers siv txoj kev no. Tshwj tsis yog tias muaj kev txiav tshwj xeeb, xws li kev txiav kom qhuav, xws li cov pob zeb hardness siab, thiab lwm yam, hauv cov xwm txheej tshwj xeeb no, cov ntawv laser vuam siv tau los txiav cov pob zeb.

5: Brazing thiab electroplating pob zeb diamond pom hniav.

Qhov ntxov tshaj plaws pob zeb diamond pom hniav tau nthuav tawm los ntawm kev muab cov pob zeb diamond rau ntawm cov saw hniav substrate, thiab cov qauv no tseem tuaj yeem siv rau kev siv. Lub pob zeb diamond yog tsau rau saum npoo ntawm cov saw hniav los ntawm electroplating thiab nqus brazing, thiab cov txheej txheem txiav yog ua tiav los ntawm kev txiav cov pob zeb nrog cov pob zeb diamond rau saum npoo ntawm cov saw hniav. Hom saw hniav no feem ntau yog siv rau kev txiav pob zeb qhuav, tshwj xeeb tshaj yog rau kev txiav. Hom saw hniav no tuaj yeem txhim kho qhov kev ua tau zoo thiab tsis cuam tshuam los ntawm ib puag ncig sab nraud.

Hauv kev xaus, lub pob zeb diamond ntxig saw hniav yog qhov tseem ceeb heev rau kev txiav pob zeb. Nws tuaj yeem hais tias cov pob zeb ntxig tuaj yeem ua tau raws li yuav luag txhua qhov kev xav tau ntawm pob zeb, thiab kev ua haujlwm ntawm cov saw hniav no tseem yuav muaj peev xwm loj hlob yav tom ntej.